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This is a step by step guide to installing the HEX ezCAN for KTM Bikes. We have 2 HEX ezCAN’s for KTM, a summary of model support for each of the ezCAN’s can be found below. If you are unsure about model support, check your VIN using our VIN Decoder here.
The HEX ezCAN II for KTM Bikes, supports the following models:
Due to limitation of the 790 wiring harness, these models have the following limitations:
The NEW HEX ezCAN II Gobi for KTM Bikes, supports the following models:
Due to limitation of the 890 wiring harness, these models have the following limitations:
Find the battery and diagnostic connector under the seat or under the battery cover. Refer to your bike’s user manual for the exact location.
You will be installing your ezCAN under the seat. You can secure the ezCAN with the velcro strips provided after the accessories have been plugged in.
Route both the ezCAN power supply cables forward to the battery. Disconnect the battery wiring harness terminals from the battery and connect the ezCAN wires to the battery before re-connecting the factory wires.
IMPORTANT NOTE: First, unplug the battery negative wire and only attach it at the end again. This is good practice whenever you work on your bike’s electronics.
IMPORTANT NOTE: Do not connect the ezCAN to any other similar looking connector or to any other part of the motorcycle’s wiring harness. If you do, the ezCAN will not function
The HEX ezCAN kit includes four two stub connectors (Orange) with male connection terminals. The stub connectors are made up of the following types:
– 4 x Two wire stub connectors (Orange)
– 4 x Terminal Wires (Orange)
– 4 x Blanking seals
If your auxiliary lights have three wires change the two-wire stub connector into a three-wire see the image below. If your auxiliary lights have two wires use the two-wire stub connectors for accessories that have power and ground wires only.
If you are not going to use one or more of the circuit functions it is recommended that you install a blanking plug over the unused output. The HEX ezCAN product contains two blanking plugs.
Insert blanking seal to use as a two-wire stub connector
Insert terminal wire to use as a three-wire stub connector
Connect the terminals of the high-power stub connectors to the correct female terminals on the ezCAN.
Connect the spotlight’s ground wire to the ground wire of the stub connector.
If you are installing spotlights equipped with a third wire for light-intensity control, connect the spotlight control wire to the control wire of the stub connector. If the spotlight only has two wires, use the two wire stub connectors.
If you received four different coloured wires, please note the colour-coding on the output wires must match the colours in the output configuration you select from the HEX ezCAN circuit function software. Red to red, yellow to yellow, etc. Black wire is Battery Negative and the Red, Blue,Yellow and White are the Positive Supply.
Find the standard horn on your motorcycle. Connect the female one-pin plug of the green wire to the standard horn. On most models, the horn is located underneath the headlight or front fairing. If you want to install an accessory horn, connect the accessory horn to the chosen high-power output stub connector on the ezCAN.
Aux Lights can be toggled on and off from the bike controls, but brightness can only be adjusted using the software or the optional switch.
The optional switch mentioned above is an accessory for KTM ezCAN units which enables further control of Aux Lights on the move (toggle on/off and brightness control). This is only currently available for KTM devices. You can purchase the switch here.
The HEX ezCAN Extension Kit provides you with everything that you need to connect your front auxiliary lights, brake lights and horn to the ezCAN, with additional connectors to facilitate other accessories.
The kit contains:
Most newly installed accessories can be tested simply with the ignition “ON”, but some brake functions will require the bike to be in motion and traveling above a certain speed. For example, emergency braking requires deceleration of more than 21km/h/s (kilometres per hour per second).
SAFETY NOTICE: Test and check your installations and accessories in a safe, controlled environment. Caution is advised at all times. Extra vigilance is required when testing new features or accessories. You do so at your own risk.
DISCLAIMER: HEX ezCAN is not liable for any injury or damage howsoever caused and all products and services are used at your own risk.
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